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PLANT LIST
CNC Turning
1 off Alpha 400S Chuck dia 200; 1.1m Bar feed dia 40; Z axis 500 1 off Hitachi Seiki HT20SII 16 stn Tool post Powered Tailstock Chuck dia 200; 1.1m Bar feed dia 40; Z axis 500 1 off Hitachi Seiki HiCell 23 10 stn Tool post + 12 position magazine Powered Tailstock Chuck dia 250; 1.5m Bar feed dia 65; Z axis 530 1 off Hitachi Seiki HT23R 16 stn Tool post Powered Tailstock, Chuck dia 250; Z axis 600 2 off Hardinge Cobra 12 stn Tool post; Max turn dia 45; Z axis 250 1 off Okuma Simul Turn LU300-M 12 + 8 stn Powered Tailstock Chuck dia 370; Z axis 600 1 off Okuma Multus B300-W 7 Axis, 60 Tool changer magazines, Powered Tailstock Chuck dia 630; 1m Bar feed dia 65; Z axis 900 225 degree B Axis swivel head
2 off Miyano (BND-s5) 42mm Capacity with Twin Spindle – Single Turret Fanuc series 18i-T control Iemca Programmable Magazine Bar Feed Full ‘C’ Axis 12 Station inc 6 ‘Live Tooling’ Positions Through Coolant, Parts Conveyor & Parts Catcher 6” Chuck, 5000 rpm, max turning length 220mm
1 off Miyano (BND-s5) 42mm Capacity with Twin Spindle – Single Turret Fanuc series 18i-T control Iemca Programmable Magazine Bar Feed ½ deg incremental ‘C’ Axis 12 Station inc 6 ‘Live Tooling’ Positions Through Coolant, Parts Conveyor & Parts Catcher 6” Chuck, 5000 rpm, max turning length 220mm
2 off Miyano (BNE-sy) 51mm Capacity with Twin Spindle – Twin Turret 8 Axis Fanuc series 18i-T control Iemca Programmable Magazine Bar Feed Full ‘C & Y’ Axis 24 Station inc 12 ‘Live Tooling’ Positions Through Coolant, Parts Conveyor & Parts Catcher Built in drill break detector 8” Chuck, 5000 rpm, max turning length 320mm
1 off Miyano (BNJ-s) 42mm Capacity with Twin Spindle – Twin Turret Fanuc series 18i-T control Iemca Programmable Magazine Bar Feed Full ‘C’ Axis 18 Station inc 12 ‘Live Tooling’ Positions Through Coolant, Parts Conveyor & Parts Catcher 8” Chuck, 5000 rpm, max turning length 100mm
2 off Hardinge GT Super Precision 25.4mm Capacity Fanuc series 18i-T control Precision Platen slide Tool arrangement 5c Collet work holding & Parts Catcher 6000 rpm, max turning length 100mm
1 off Goodway GS-280L, Fanuc series 18i-T control with manual guide programming assistance Full ‘C’ Axis with 12 Station servo Turret 250mm Dia ‘3’ Jaw Power Chuck 20HP Spindle Motor & Hydraulic Tail Stock Swarf Conveyor Tool setting probe Max Turning Dia 400mm, Max turning Length 1200mm
1 off Goodway GS-260M, Fanuc series 18i-T control with manual guide programming assistance Full ‘C’ Axis with 12 Station servo Turret 250mm Dia ‘3’ Jaw Power Chuck 20HP Spindle Motor & Hydraulic Tail Stock Swarf Conveyor Tool setting probe Max Turning Dia 400mm, Max turning Length 500mm
CNC Milling
1 off Chiron FZ15S Full ‘5’ Axis Heidenhain iTNC 530 control 20 Tool capacities with HSK Tooling Renishaw work piece probe & Laser Tool setting 12,000rpm 14 Kw Spindle Motor X Travel 550mm, Y Travel 400mm, Z Travel 425mm Rotary table 280mm Dia Rapid feed rate 60m/min Chip – Chip 1.90 seconds Chip Conveyor
1 off Mikron UCP 1350 5 Axis Machining Centre Capacities 1350 x 1000 x 750 1 off Chiron FZ15S Full ‘5’ Axis Heidenhain iTNC 530 control 20 Tool capacities with HSK Tooling 1 off YCM MV106AH Fitted with Niken ‘4’ Axis Heidenhain iTNC 530 control 1 off Mikron VCE 600 Machining Centre; 22 stn ATC Capacity 900 x 630 x 500 1 off Mikron VCE600 PRO Machining centre; 22 stn ATC Capacity 600 x 500 x 450 1 off HASS VF3 Machining centre; 20 stn ATC Capacity 1200 x 450 x 600 1 off HASS VFOE Machining Centre; 20 stn ATC Capacity 100 x 350 x 600 1 off DUGARD 1000 Machining centre; 24 stn ATC Capacity 1000 x 500 x 600
1 off YCM MV106AH fitted with Niken ‘4’ Axis Heidenhain iTNC 530 control 30 Tool capacity with BT40 Tooling Wixroyd Cube fitted with 12 pot clamping system Gear Box Drive & 20 bar through spindle coolant Renishaw tool setting probe 8000rpm 16Kw Spindle Motor X Travel 1020mm, Y Travel 600mm, Z Travel 600mm Rapid feed rate 30 m/min Chip – Chip 2.5 seconds Chip Conveyor
1 off YMC MV66AH CNC fitted with Wixroyd clamping system Heidenhein iTNC 530 control 20 Tool capacity with BT40 Tooling Gear Box Drive & Through spindle coolant Renishaw tool setting probe 8000rpm 16Kw Spindle Motor X Travel 660mm, Y Travel 510mm, Z Travel 560mm Rapid feed rate 30m/min
1 off Bridgeport VMC 800F fitted with Haas ‘4’ Axis Fanuc series OMC control 22 Tool capacity with BT40 Tooling Renishaw tool setting probe 10,000rpm 19Kw Spindle Motor X Travel 800mm, Y Travel 510mm, Z Travel 500mm
CNC/Cylindrical Grinding Machines
1 off Jones & Shipman 1300X. CNC Cylindrical Grinding Machine with CNC DIAFORM 1 off Jones & Shipman 1302. Universal Cylindrical Grinding Machine. 1 off Studer S30. Cylindrical Grinding Machine; Internal & External Facilities 2 off Studer S31. Cylindrical Grinding Machine; Internal & External Facilities 1 off Studer S40. Cylindrical Grinding Machine; Internal & External Facilities 2 off Manual Studer RHU’s. Cylindrical Grinding Machine; 1000 & 650mm table capacity
Jig Grinding
2 off Moore No 2. Jig Grinding Machine Capacity 400 x 250 x 250
Surface Grinding Machines
1 off Jones & Shipman 1400X Programmable Surface Grinding Machine 2 off Jones & Shipman 540X Programmable Surface Grinding Machine 2 off Jones & Shipman 1400 Surface Grinding Machine (Above Grinding Machines are fitted with either Optidress E or Machine Vision Systems)
CNC Wire/Sink Erosion
1 off Charmilles 440 CC Automatic Wire Thread; Fully Submerged; 350 x 220 x 220; 30deg taper 1 off Charmilles 240 CC Automatic Wire Thread; Fully Submerged; 350 x 220 x 220; 30deg taper 1 off Charmilles SD1 CNC Fast Hole Drilling Machine; 300 x 200 x 300; Dia 0.5 – 3.0 mm
Honing
1 off Sunnen ML2000. CNC Automated Honing machine, max 25 dia with 170 stroke 1 off Sunnen MB1690. Automated Honing machine, max 50 dia with 160 stroke 1 off Delapena Speedhone. Manual Honing machine, max 50 dia
Inspection Equipment
Mitutoyo Co-Ordinate Measuring Machine Mitutoyo Shadow Comparator Taylor Hobson Talyrond 31’ Taylor Hobson Talysurf 50’ Avery Denison Hardness Tester Full Temperature Controlled Environment Co-Ordinate Measuring Machine QCT 2000 Enabling Solid Model Import 2 off Shadowgraph inspection units Thyssen Hommel Form Test Measures Roundness, Concentricity, and Cylindricity 2 off Mitutoyo Laser Scan Micrometer Meiji Techno Microscope Visual Inspection Digital Height Gauges Rockwell hardness testing Taylor Hobson Surface Testing
Additional facilities
5kw Induction brazing and induction heat treatment NadCap approved Precision lapping to 1 light band or less than 1um surface finish. Manual Milling, Turning and grinding for proto type and small batch work. Assembly and fitting facility also available.
Full Catia 3D Computer Aided Manufacturing System. Mastercam & Edgecam system Operations are ERP controlled by Jobshop Version 9.3.1 CAD - Inventor, AutoCAD 2000i; Mechanical Designer and Powerpack CAM- Edgecam 2009, Delcam PowerMill, PowerShape, Feature CAM, Robocam Operations are ERP controlled by Sage Manufacturing
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